Vans have increasingly become a core component of overland adventuring. With their growth in popularity, it has brought both high-end builders and an ever-increasing set of options for the DIY builder. We’ve gathered a group of manufacturers and products that represent some of the best available for this month’s Gear Showcase.
AEONrv — AEONrv 2025 Model
AEONrv is an all-season, electric cabin adventure RV built for off-road travel and extended off-grid stays. It uses modern and green technology, higher quality materials, and a fully insulated composite cabin engineered for true four-season capability. The composite structure, constructed using fiberglass reinforced panels, provides strength, thermal efficiency, and durability in extreme environments. The fully electric cabin removes the need for propane or generators, creating a cleaner and quieter camping experience. An 800-watt solar array paired with a robust lithium battery system allows travelers to stay out longer without hookups while maintaining modern comforts.
This is a purpose-built RV, not a van conversion. Built on a Ford Transit AWD 1-ton chassis with a 3.5L EcoBoost engine and 10-speed transmission, AEONrv combines factory intelligent all-wheel drive with a Van Compass 2-inch lift, upgraded suspension, and BFGoodrich KO3 all-terrain tires. The result is a compact 22-foot platform that remains maneuverable while capable of serious backcountry travel. The 24-volt electrical system includes a 10.9kWh lithium battery bank, upgradeable to 13.6kWh, a 3,000VA Victron inverter system, alternator charging, and integrated solar.
Inside, the insulated electric cabin features dual-pane acrylic windows, a 60 x 80 inch queen bed, convertible dinette, 6.8 cubic foot refrigerator with separate freezer drawer, induction cooktop, and private bath with inside and outside shower options. With 59 gallons of fresh water, heated gray tank, PEX-A plumbing, 9K BTU mini-split heat pump, and Espar heater, the interior is designed for comfort in snow, desert, or high elevation conditions. Over 65 cubic feet of heated garage space provides secure storage for bikes and gear. The result is a high-tech, all-season adventure vehicle engineered for travelers who want capability, comfort, and independence in one integrated platform.
Starting at $224,500 + options & taxes
Aluminess — PowerLift Bike Rack for Sprinter and Transit Vans
The Aluminess PowerLift Bike Rack was engineered to solve one of the most common challenges faced by adventure van owners: safely loading and unloading heavy bikes — especially e-bikes — at the rear of the vehicle. Designed with real-world use in mind, the PowerLift keeps bikes up safe and secure from road traffic, wandering hands, and opportunistic minds.
Built specifically for adventure vans such as the Mercedes-Benz Sprinter (2025+) and Ford Transit, the PowerLift integrates with Aluminess’ rear rack systems for a complete transport solution. Its battery-assisted lift mechanism raises and lowers bikes with smooth, controlled motion, taking the physical strain out of the task while minimizing the risk of damage to equipment or vehicle.
With a robust 155-pound load rating and a practical 36-inch load height, the PowerLift accommodates most modern e-bikes and manual bicycles with ease. Structural-grade aluminum construction delivers strength where it is needed while keeping overall system weight low, preserving vehicle handling and suspension performance — a priority for fully loaded adventure builds.
The PowerLift features a thoughtfully engineered interface that maintains rear vehicle access and works harmoniously with existing rack and bumper components. Installation is bolt-on, and operation is simple through the up and down toggle button, making it ideal for users who want capability without complexity.
Proudly manufactured in the USA, the Aluminess PowerLift Bike Rack reflects the brand’s commitment to durability, function, and intelligent design. Whether supporting weekend trail rides, multi-day tours, or cross-country expeditions, the PowerLift gives adventurers a safer, easier, and more enjoyable way to transport their bikes.
MSRP: $3,100.00
La Mesa – RecVan
The Winnebago Revel is built for travelers who view every mile as an opportunity for discovery. Designed on the proven Mercedes-Benz AWD Sprinter chassis, the Revel blends rugged capability with refined performance, delivering confidence across highways, dirt roads, and remote landscapes. Its high-output turbo-diesel engine, paired with a responsive 9-speed automatic transmission, provides smooth power delivery, efficiency, and stability. Measuring approximately 19 feet 7 inches in length with a 144-inch wheelbase, the Revel maintains an agile driving profile without sacrificing durability or interior functionality. This balance of maneuverability and strength defines the Revel as a true adventure platform—purpose-built for explorers who demand versatility from their vehicle.
Inside, the Revel transforms compact space into intelligent living. The flexible Power Lift bed system rises effortlessly to reveal a spacious gear garage below, allowing owners to transport bikes, boards, and oversized equipment while preserving comfort. The streamlined galley features a compressor-driven refrigerator, induction cooktop, and stainless-steel sink, delivering practical utility for life on the move. A multifunctional wet bath and gear closet maximize efficiency, while integrated storage solutions ensure every inch serves a purpose. Designed for two occupants, the Revel’s interior prioritizes usability, clean design, and durability—qualities that resonate with travelers seeking both simplicity and comfort.
Engineered for extended off-grid travel, the Revel incorporates a high-capacity lithium battery system supported by roof-mounted solar panels and alternator charging, providing dependable power wherever the journey leads. Efficient climate controls, a continuous-flow water heater, and thoughtfully designed water systems ensure comfort across diverse environments. With towing capability up to 5,000 pounds, the Revel expands possibilities for additional gear or recreational equipment. Available through La Mesa | RecVan dealerships, the Winnebago Revel represents more than a camper van—it is a modern, mobile basecamp designed for those who pursue adventure without compromise.
Starting at $261,808
Terrawagen — Desert Defender Classic Fender Flares for 2019+ Mercedes Sprinter
The Terrawagen Desert Defender Classic Fender Flares are built for Sprinter owners who move to oversize tires and wheels and quickly run into the same bottleneck: the factory wheel openings leave very little margin once the van is actually used off pavement. When a Sprinter is loaded for travel and driven on uneven terrain, the tires can tuck into the opening during suspension compression, and rubbing can show up during steering, full lock turns, or sharp bumps. The Desert Defender Classic Fender Flares are designed to create additional space at the wheel openings in a controlled, repeatable way, helping reduce interference while giving the van a finished, intentional look that fits the Sprinter platform.
Developed and manufactured by Terrawagen in Portland, Oregon, these flares come from an in-house design team that focuses on vans, not generic vehicle fitment. Terrawagen’s process is hands-on from concept through production, and the Desert Defender Classic reflects that approach: practical, Sprinter-specific, and built around the real constraints of the chassis. One of the most important of those constraints is the sliding door path, and the Desert Defender Classic is shaped to maintain proper clearance where the door travels, avoiding a common issue seen with flare designs that interfere at the slider.
Each kit is thermoformed in the USA from durable TPO plastic and built to handle debris, abrasion, and real-world off-road use. Installation requires trimming the factory fender opening to create the additional clearance, then securing the flares with mechanical fasteners and 3M VHB tape for a long-term hold. Once installed, the flares help open up the wheel area for more capable tire setups while protecting the modified opening and cleaning up the finished edge.
MSRP: $750.00
READ MORE: The Overland Expo Foundation: Huge Accomplishments in 2025
Front Runner — Slimpro Van Rack
Expand your van’s carrying capacity with the Slimpro Van Rack Kit by Front Runner. The racks are available for a wide variety of popular overlanding van platforms, and the horizontal slats can be customized to fit around your current roof accessories, such as AC, vents, and skylights. The epoxy powder-coated aluminum racks are installed using factory mount points and can be fitted quickly and easily. The rack unlocks Front Runner’s expansive collection of accessories for their rack system, ranging from kayak and canoe carriers to awning mounting kits, water tank mounting, and bottle openers.
MSRP: $2,999.00
Guzzle H2O — Overland Bundle
The Guzzle H2O Overland Bundle includes all the components needed to pump, filter, and purify water for your overland van build. The kit includes the Stream battery-powered pump, filter, and purification system as well as a replacement carbon filter and a 30-foot hose. The system is available with a 120v or 12v charging system as well as an optional pre-filter and carrying bag.
The Stream’s LED UV-C purification is 3rd-party tested to inactivate 99.99% of bacteria, protozoa, and viruses, and is NSF 55 listed. The 0.5 micron Activated Carbon Block Filtration is highly effective at reducing sediment, chlorine taste and odor, VOCs, NSF 41 emerging contaminants, lead, mercury, and other chemical contaminants (though not heavy metals or toxins).
The pump operates at about .75 gallons per minute and will pump, filter, and purify 35 gallons on a single charge. The system is designed and assembled in the USA, and testing information is available on their website.
MSRP: $1,098.00
REDARC — 120W SOLAR PANEL
Looking for the best 120w solar panel for camping? REDARC’s monocrystalline flat panels are highly efficient with a robust design. A tempered glass coating and a sturdy aluminium frame ensure that our panels will withstand harsh road conditions and extreme weather conditions.
These are designed for a fixed installation, typically on the roof area of RVs, motorhomes, as well as some camper trailer and 4×4 vehicle applications.
Featuring an anodised aluminium frame and tempered glass coating, they are well-suited for outdoor use and employ MC4 style connectors for easy installation.
Fixed Solar Panels feature a weight improvement and a smaller footprint design for their power output, effectively contributing to a lighter, smaller design with greater cell efficiency.
MSRP: $385.00
Scanstrut — Ventura Series 125V 20A AC Outlet
With its adventure-ready design, the Ventura 125V Outlet delivers instant mains power outside your RV, perfect for electric grills, BBQs, outdoor coolers, and all your favourite home comforts.
Whether you’re lounging at the beach, exploring the mountains, or camping with friends, you’ll always have access to reliable outdoor power. Using the Ventura outlet is effortless. Just park, lift the waterproof lid, and plug-in – power is at your fingertips.
Engineered with Scanstrut’s renowned marine-grade innovation, this outlet is rigorously tested for UV resistance and meets IP68 & IP69K waterproofing standards (with the lid closed). Built with 316 stainless steel components, it ensures durability and long-lasting performance in any environment.
The Ventura Series is the result of extensive research, testing, and development, offering a sleek, compact design that seamlessly integrates with the other products in the range, including exterior sockets like power, water, and solar. Upgrade your RV’s exterior with a clean, sleek finish that enhances both aesthetics and usability.
Key Features
- Compatible with flat and round cables
- IP68, IP69K Waterproof (with lid closed)
- Premium click-to-close design
- Marine-grade 316 stainless steel hardware
- Durable matte black plastics
- Built-in gaskets for a watertight seal
- Corrosion-resistant design
- Commercial-grade receptacle included
- Built-in strain relief
Starting at $63.49
Triple R Lights — Fog Light Upgrade Kit
Compatible with the Mercedes Sprinter (W907/W910), Triple-R Light’s Fog Light Upgrade Kit features a pair of Carbon-2 ‘DRIVE’ LED lights, elevating the Sprinter’s lighting capabilities to deliver a dynamic, safer, more enjoyable night driving experience. Supplied pre-mounted into left-hand / right-hand lamp holders, on the one-hand the Carbon-2 lamps deliver a supplemental high beam driving light, and at the flick of a switch, a supplemental yellow dipped beam light output.
The lamp holders themselves feature Triple-R’s grain texture finish, which gives the kits a rugged and tough appearance, without needing to be additionally painted. With a combined 6,240 raw lumens (high beam mode), the Carbon-2 lights bring cutting-edge motorsport tech to the road and off-road. Recent upgrades to the lamps allow for: an SAE/DOT-compliant high beam function for additional driving light performance, an SAE/DOT-compliant fog light in the dipped beam mode (in yellow light) that helps cut through adverse weather conditions such as fog, dust, or rain. In addition, an ‘off-road only’ white and amber backlight functions are included with the lamps.
MSRP: $950.00
